Biscuit Production Line

A: A biscuit production line is a particular line of machines and equipment, that mechanizes the production of biscuits or crackers and scales it to the industrial level. It normally consists of mixers, forming machines, ovens, coolers and packagers for mass production of bars out of biscuit dough.

A: The basic equipments for a biscuit production line consists of the following tools, therefore, they are called: dough mixer, moulding: dough forming o moulding machines, cutter: rotary cutters, oven: tunnel ovens, micro: cooling conveyor, and lastly packaging cy: wrapping machines. Additional equipment may also incorporate lamination units for laminated-type biscuits and sandwich-type biscuit formers and assemblers.

A: There are many different varieties of biscuits that can be produced in a biscuit production line such as hard biscuits, soft biscuits, cracker biscuits and cookies. However, many lines can be reconfigured to produce other types of biscuits but it only needs change of settings and replacing the cutters or molds.

A: The biscuit production process begins with the formulation of ingredients to make the dough, which undergoes processes such as molding And rotary cutting, then baked in a tunnel oven before cooling and being packed. For soft dough biscuits, people may use the laminate process, while hard dough biscuits proceed to molding directly after mixing the ingredients. 

A: The soft dough biscuit production consists of cutting the dough into desired shapes using the lamination process to produce layers, this influences the ray of softness of the biscuit. Hard dough biscuits are able to skip lamination in the biscuit production; they are therefore crunchy. The machines and settings are therefore different for each type of the biscuit dough.

A: Regarding biscuit production line capabilities, the client’s goals such as intended batching capacity, types of biscuits to be made, space availability, targeted cost of investment and energy costs should be ascertained. It may be useful to address the manufacturers of the biscuit production lines in order to tailor the recommendations to real production problems.

A: The oven is an important part of the biscuit production line. This is usually a tunnel oven and its function is to cook the shape biscuits into the required texture and color desired. The oven is equipped with control systems that allow for temperature, baking time and heat distribution variations and this ensures uniform quality of products and optimal production capabilities as well.

A: As far as hygienic operations are concerned, cleaning of surfaces which may come into contact with product shall be performed daily, moving parts shall be examined and lubricated routinely for practices and key components including ovens and forming machines shall be maintained on a schedule. The manufacturers’ cleaning and maintenance instructions should be adhered to at all times.

A: Technological advances in biscuit production line technology include energy efficient production processes, large scale production coupled with high level ether system integration, formers with greater capabilities for building more shapes, and new sanitation measures Especifiers, some manufacturers need lesser line length for the plants to be effective.