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Read MoreExplore the best manufacturers of pet food production lines which guarantee high standards and effective production process. If you need equipment for making dry kibbles, wet food or treats, Loyal companies are the leading providers of solutions to your pet food production requirements. Use our technology and equipment and boost the level of your pet food production.
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🐾 Streamlining production for high-quality pet food that keeps our furry friends happy and healthy.
Introducing the Pet Food Production Line Solution from Loyal, which looks at completely transforming how pet food is manufactured.
Key Features:
By employing high level of technology, protection and sustainability, this solution propels your company to the head of pet food industry, enabling it to respond to needs of pet owners across the globe. Join Loyal and witness the future of pet food production today.
Get Pet Food Production Line Right Now for Quick Business Growth! If you are seeking methods to upgrade your pet food production, find out our leading edge, reliable and efficient pet food production line. Reach out to us today!
Component | Usage | Type | Motor Power | Capacity | Material |
---|---|---|---|---|---|
Mixer | To mix the raw materials evenly, fast speed, no leakage. | Vertical and horizontal type | 3kw, 4kw, 7.5kw etc. | 20kg/time to 500kg/time | Stainless steel, carbon steel |
Twin Screw Extruder | To extrude raw materials into required shape and size of pet food pellets by mould | LY65, LY70, LY75, LY90, LY95, LY120, LY135 | 22kw to 110kw | 100kg/h to 10 ton/h | Screw materials 38CrMoAl |
Dryer (Oven) | To dry expanded food to increase shelf life. | Electrical, steam, gas fired, diesel fired | LY-3-5, LY-5-5, LY-5-8, LY-5-10, LY-7-10 | 100kg/h to 10 ton/h | Stainless steel, carbon steel |
Flavoring Machine | To mix oil and flavors on the surface of the pet food | Single and double flavoring drum | 0.75kw | 100kg/h to 10 ton/h | Stainless steel |
Model | Installed Power | Power Consumption | 0utput | Size(L*W*H) |
---|---|---|---|---|
LY65 | 70KW | 45KW | 120-150kg/ | 20000x1200x2200m |
LY70 | 105KW | 85KW | 200-250kg/h | 22000x1500x2200m |
LY85 | 160KW | 130KW | 300-500kg/h | 2500x2500x2300m |
LY95 | 220KW | 154KW | 800-1000kg/h | 28000x2500x3500mm |
KING135 | 241.2KW | 180.9KW | 1500-2000kg/h | 4500x2000x3000m |
Understand the core elements of a pet food production line which is comprised of the equipment, processes and technology for effective manufacturing of high standard and quality pet food.
Mixers are fundamental in the manufacture of pet food. They guarantee the necessary homogeneity of blending and distribution of the minerals and nutrients without changing their texture properties. These include paddle mixers for flimsy materials, ribbon mixers for solids, and even continuous mixers for high volume business. These machines include cleaning time and allow changing of recipes to handle temp and fragiles and do it with efficient production.
Single Drum Seasoning Machine uses an automatic operation that guarantees uniform dry seasoning powder application for the quality and consistency of the end product; it functions as a component of a continuous production belt. Distinctive attributes include hassle-free operation, an advanced flavor spreading mechanism, and a long-lasting hygienically fabricated stainless steel designed for easy cleaning. Its advantages include increased productivity, fit for different shapes of pet foods, and the ability to modify settings based on production requirements. All in all, the high-efficiency pet food seasoning machine has greatly simplified and enhanced the process of seasoning pet foods.
Air conveyers: Such wares utilize streams of air and gas for the transportation of materials around the pipes in order to limit possible bacterial or pathogen contact. There are two variants: dilute phase, for easy material transport, and dense phase, for rough or heavier material transport. These systems are utilized to work towards product quality assurance by the inclusion of protective barriers at risk of contamination and have effective utilization in connection to other types of equipment.
In the preparation of pet food, a dryer is an essential piece of equipment that lowers moisture levels from 20-30% to 6-15%, thereby making the product safe for storage. The process of drying entails the application of heat through circulating air, which is done in order to preserve the product attributes. There are various types of dryers, for example, horizontal fluidized bed dryers and vertical bed dryers, which have their special advantages in energy and drying efficiency. It is, therefore, important to choose the right dryer, settings, and other conditions to enable the products to be as moisture-free as possible while maintaining their quality.
Cooling involves the removal of excess heat and is, therefore, an important procedure in the processing of extrudate pet food, along with its drying. It provides certain temperature limits for handling the product and its packaging, avoids the occurrence of condensation phenomena, which may cause food spoilage, and improves the quality of coatings. Advanced technologies, such as systems integrating digital control, have significantly contributed to the effectiveness and uniformity of cooling, which in turn aids the safety, quality, and efficiency of production processes in the pet food sector.
One of the core elements in the pet food production line is a screw conveyor. It consists of a screw flight that rotates about an axis within a tube or a trough to move sand or pulverized material. In this regard, screw conveyors supply raw materials as well as finished products and allow for proper circulation throughout the entire process line. They are also self-cleaning are low in maintenance, and come in many forms, including trough type and tubular type, to fit particular process requirements. These conveyors aid the dosing of ingredients in pet food and allow for the control of food spillage, thus enhancing the regularity and quality of the food.
When it comes to pet food manufacturing, twin screw extruders are advanced equipment that combines great structural and operational advantages with high mixing precision and quality of the product. It allows the introduction of a variety of lightweight pet foods and efficiently modifies different components respectively. Its construction design allows for the carrying out of numerous operations at the same time and is highly adaptable in production in order to satisfy consumers’ need for safe and well-documented products.
Hoisters play an indispensable role in a specific technology and its automation as they are appropriate in transferring raw materials and heavy loads between different levels. The hoisters are made of stainless steel and food-grade lubricants, which are hygienic and safe for food handling. The hoister reduces the manual lifting effort, so it increases the safety of work, increases the efficiency of work processes, and enables short production cycles where the quality and safety of the product are ensured.
The decision to invest in a pet food production line is a rather complex one with many technical and economic factors. For small or manual operations, the cost may be as low as $10,000 but may exceed $10,0000 in the case of some large and more automated lines. For new comers in the Pet Food business, a detailed examination of these variables enables them to structure their production in a more efficient way thereby improving the quality of their products and their competitiveness in the market.
Small-scale ‘boutique’ pet food lines are design-start around $10,000. However, any large industrial line, such as the one intended for mass production, would be over $100,000. The capacity of the line is measured in kg/h . To illustrate, a 500 kg/h line would be cheaper than a 5000 kg/h line, while the latter is more efficient for bulk production.
• It requires a considerable investment to set up fully automated systems and operate them.
• Their prices are 30% to 50% higher than semi-automatic ones.
• Single complete automation systems vary in price from 50,000 dollars to over 150,000 dollars, depending on the degree of automation used.
One may also increase costs through an investment in new technologies, for example, IoT technologies allowing for machinery harnessing in constant monitoring and anticipating repairs. Such modern systems can account for 10-20 % higher than average equipment costs.
A pet food production line has several key components, including High-quality Mixing Machines, Extruders, Dryers, and Packaging Equipment, that contribute to the overall cost.
Located in China, we are the source factory of Pet Food Production Lines. Partnering with our factory for your Pet Food Production Line requirements assures you of quality manufacturing, customized solutions, advanced technology, high quality support and competitive pricing.
• There are production lines that can be modified in order to meet the desired solutions.
• The range of capacities, types of products as well as processing methods are adjustable.
• The automation and PLC control in the Pet Food Production Lines increases output and guarantees exceptional accuracy on all measurements.
• The incorporation of IoT technology offers an opportunity for real-time monitoring and analysis of data enabling informed decisions to be made, optimization of processes and cutting down on costs.
• Cuts the extra costs incurred through middlemen
• Quotations are clear and unambiguous to avoid hidden expenses.
• Absolutely no additional charges.
• Ensures good customer assistance throughout the entire procedure
• Engineers and technicians are always present for maintenance, upgrading of the instruments, and even the parts
• Guarantee of up to one year of after services also guarantees proper functioning of the production line
Welcome to Loyal’s Pet Food Production Line Factory: A Reliable Place of Your Pet Food Manufacturer. Here, you will see the quality that we focus on and the nutrition for your pet’s dearly loved.
This blog traces the complete transformation from pet food raw materials to the final product presented on the shop’s shelves in neat packs of kibbles. It covers ingredients selection, formulation, mixing, extrusion processes, and subsequent drying and cooling to maintain product safety and shelf life.
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Read MoreWant to know more about Pet Food Production Line
A: In the simplest terms, a pet food production line is a collection of processes or equipment to produce finished pet foods, of which dog food and cat food are examples, out of available raw materials. This line encompasses various stages such as mixing, extrusion, and packaging.
A: A pet food production line can be designed to produce various types of pet food, including but not limited to dry pet food (kibble) and wet pet foods as well as other forms like food tablets that offer pets food with specific nutritional content.
A: There are many quality aspects that need to be considered in pet food production and these are critical in determining whether the end product produced is safe for pets, nutritious and can be liked by the pets. Ingredients of superior quality enhance the digestibility and health benefits of the finished pet food.
A: Typical machinery for processing pet food ingredients includes, but is not limited to, mixers, food extruders or shape makers, pellet mills or cutters, drier or dehydrator and yard equipment for packing. These machines work together to create high-quality end pet food products out of raw material.
A: The extrusion process entails using an extruder to cook and shape the pet food at extremely high temperatures and pressures. Such a procedure assists in the formation of adequate feed pellets or kibbles while ensuring the required product’s moistness and interaction levels.
A: The raw materials for the production of pet foods comprise meat, some grains, some vegetables, vitamins and minerals. Their mixture and their qualitative characteristics are basic for formulating a well-balanced nutrition for the pets.
A: Some of the factors to consider when designing a pet food production line are the kind of pet food produced, the amount produced, the technology applied, the arrangement of the equipment and the regulation of the food safety.
A: Manufacturers guarantee the integrity of pet food products through extensive quality control processes, internal examination of unprocessed and manufactured goods, and compliance with governmental rules on food safety during all stages of production.
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